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We had stable surface treatment partner to cooprate with us to meet various demand surface treatment from our clients.
Sandblast/Anodizing Powder coating | Painting | Passivation | electroplate
We can provide various kinds of surface treatment of CMC machining parts.
Grinding:
Using tools such as grinding wheels to grind the surface of the component, aiming to remove burrs, improve surface accuracy, and enhance smoothness.
Polishing:
Using mechanical or chemical methods to polish the surface of the component, achieving a high gloss finish and enhancing visual texture.
Coating:
Including electroplating, galvanizing, and spray coating methods, covering the surface of the component with metal or non-metal materials to improve corrosion resistance, hardness, conductivity, etc.
Oxidation treatment:
By controlling the oxidation process, an oxide film layer is formed to improve the component's corrosion resistance, reduce friction coefficients, and increase surface hardness.
Sandblasting:
Using high-speed airflow to impact the component's surface with sand particles, removing oxide layers, scratches, and achieving cleaning and roughness adjustment.
Painting:
Using a spray gun to apply paint or coating to the component's surface, providing decorative, corrosion resistance, scratch resistance, etc.
Heat treatment:
Including quenching, tempering, annealing, etc., controlling the heating and cooling processes of the component to change its structure and performance characteristics.
Chemical treatment:
Such as acid washing, alkaline washing, etc., used to remove surface oxide layers, clean impurities, and improve surface quality.
Spray coating:
Including applying anticorrosive agents, coating enhancers, coating wear agents, etc., to improve specific functional properties of the component.
These surface treatment methods can be selected and combined according to the specific requirements and material properties of the component to achieve the best machining results and performance requirements.
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What Is Plastic Injection Molding?
Plastic Injection Molding is still one popular manufacturing processes of plastic parts, various plastic products are manufactured by injection molding which vary in the size,
contracture and application, the process is plastic material melted and injected into a pre-made mould where it cools and solidifies into the final part and it is by far the most common way to produce large volumes of finished plastic parts for every kind of commercial and industrial use.
Our Advantages of Plastic Injection MoldingRich molding experience in processing various materials including ABS, PP, PS, PC, PMMA, PE, POM, PA6/66+GF, PET, PBT, TPE...100-850 tones machine capacity
Our technique staffs will do periodical checking and maintenance to ensure our machine run normally and all of our products have passed through very strict quality control before shipment.
Plastic Injection Molding Process
Once your plastic injection mold tools are ready, the molding process consists of the following basic steps:
Step 1.Dry plastic resin to right moisture content and mix with pigments or master batch colorants if need.
Step 2.By starting heater temperature is increased.
Step 3.Hot plastic melt is pushed into mold where it is allowed to cool and get the shape of mold.
Step 4. Mold inject out molding parts automatically or fetching out moulding parts by manual
Plastic injection Mold building
A high quality mold start with mold design. we got a team of skilled design engineers using latest series of design software system,
we can provide customer thought service and Our company is equipped with advanced mold manufacturing and inspection devices.
we have strong mold making team with rich experience to provide you good quality according with your unique need. all mold components are subject to passing a rigorous quality inspection at the completion of each and every production process.
We are good at making
Rapid tooling (Aluminum alloy and soft steel) with low volume production
Single cavity to multi-cavity harden mould
insert and over-molding mold Unscrewing mold
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We are good at makeing CNC machining parts. We have rich experience in this line. You just provide us the 2D/3D drawing.
Then we can quote you the price quickly
√ CNC Milling
√ CNC Turning
√ EDM / Wire Cutting Machining
√ CNC Machining Materials
√ Laser cutting
√ Sheet metal fabrication
Advanced Technology: CNC machines are equipped with computerized controls that allow for precise and automated machining processes. This technology enables the production of complex and highly accurate parts with tight tolerances.
Customization: CNC custom services cater to the unique needs of each customer. Clients can provide detailed design specifications, CAD models, or drawings, and the CNC service provider will program the machines accordingly to produce the desired parts.
Material Flexibility: CNC machining can work with a wide range of materials, including metals (e.g., aluminum, steel, titanium), plastics, wood, and composites. This versatility allows for the production of diverse components for various industries and applications.
Quality Assurance: CNC custom services often include quality control measures such as inspection processes, dimensional checks, and material testing to ensure that the finished parts meet the required standards and specifications.
Efficiency and Accuracy: CNC machines operate with high efficiency and consistency, reducing the risk of errors and minimizing material waste. This results in cost-effective production and reliable delivery of custom parts within specified timelines.
Prototyping and Production: CNC custom services can be utilized for both prototyping and mass production. Whether clients need a single prototype for testing and validation or a large batch of production parts, CNC machining can accommodate varying volume requirements.
Customize CNC machining parts service.
Professional manufacturing of CNC machining parts with various kinds of material.
Provide CNC milling, CNC turning, Grinding, Electrical Discharge Machining, Wire Cutting Machining, Knurling and Bending.
Tolerances we can reach is +/- 0.01mm of surface.
No matter mass production or small quantity job, we take great care in producing precisely what you want at an affordable price!
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We had stable raw material partner to cooprate with us to meet various demand from our clients.
ALUMINUM
6061 Soft metal, has a maximum tensile strength of no more than 18,000 psi.
6061-T4 T4 has an ultimate tensile strength of at least 30,000 psi and yield strength of at least 16,000 psi.
6063 Great for extrusions, usually produced with a very smooth surface, great for holding an anodized finish.
5052 Corrosion resistant, usually used in marine and any applications requiring water resistant performance.
7075 Commonly used in aircraft-related parts. Strong, with good fatigue strength, but not corrosion resistant.
STAINLESS STEEL
200 Series Austenitic (1) using iron-chromium-nickel-manganese alloys.
300 Series Austenitic (1) using iron-chromium-nickel alloys.
Type 301 Highly ductile, for formed products. Hardens quickly during machining process.
Type 303 Free machining version of 304 with the addition of sulfur.
Type 304 A popular product; also referred to as 18/8 stainless steel.
Type 316 Used mostly by the sub sea industry due to its resistance to saltwater. Can also be used for any marine or water immersed parts.
400 Series Ferritic and martensitic alloys.
Type 408 Heat-resistant; lacks corrosion resistance; 11% chromium, 8% nickel.
Type 409 The affordable stainless steel variety; generally used in the automobile industry.
Type 410 Martensitic (2) A high-strength iron/chromium alloy combination.
Type 420 Known as “surgical steel”. Used in machining custom surgical instruments.
Type 430 Used in vehicle trims and other decorative types of projects.
Type 440 Cutlery quality, maintains a hard edge. High carbon content.
600 Series Mantensitic precipitation hardening alloys.
COPPER
Bronze Bronze is characterized by low melting point, high hardness, strong plasticity, abrasion resistance, corrosion resistance and bright color.Suitable for casting all kinds of appliances, mechanical parts, bearings, gears, etc.
Brass An alloy of copper and zinc,With strong wear resistance, brass is often used in the manufacture of valves, water pipes, internal and external air conditioners connecting pipes and radiators.
Cupronickel Copper-based Alloy with Nickel as main Additive element,Good extensibility,high hardness, beautiful color, corrosion resistance, deep drawing performance, widely used in shipbuilding, petrochemical, electrical appliances, instruments, medical equipment, daily necessities, crafts and other fields.
PLASTICS
ABS This material is sturdy, resistant to scratches and has visual appeal.
PC High strength and elastic coefficient, high impact strength, wide range of temperature;
ACETAL(POM) Very strong, comparable to metal in some designs.Comes in various colors and is economical for multi-purpose projects.
ACRYLIC(PMMA) Also has visual appeal, good for demo items. Sturdy and strong.
CPVC Thermoplastic material, a fusion of polyvinyl chloride (PVC) resin.
PEEK It has a high tensile strength and has replaced stainless steel in some instances due to its great performance and reliability,although high in cost. Great for use in making bearing surfaces. Used in many medical applications.
PPS Excellent electrical insulation, white hard and brittle, falling to the ground with metal noise, better light transmittance than PMMA, colorability water resistance, good chemical stability. Excellent flame retardancy for non-flammable plastics. It is suitable for making heat resistant parts, insulating parts, chemical instruments, optical instruments and other parts.
PP One of the lightest varieties of plastics, having a high resistance to heat.Good chemical properties, little water absorption, no reaction with most medical.
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